Air Liquide has designed and produced the first refrigeration system for the longest superconducting electricity transmission cable, a cable soon to be coupled to the urban power grid, at Long Island in the United States.
The longest cable (700 m) but above all the cable operating at the highest voltage (138 kV) will be the first superconducting cable in the world to be integrated into an electricity transmission network. It will carry more power than all previous HTS (High Temperature Superconductor) demonstration cables put together.
The aim of this project is to demonstrate the operation of a high voltage superconducting cable on an electricity transmission network: on the one hand to identify the key issues that will need to be faced for implementation and operation to be effective and on the other hand to optimize the design, and produce this cable system.
The project is undertaken as part of a public-private partnership, bringing together the American Department of Energy (DOE), the local electricity supplier (Long Island Power Authority or LIPA) and American Superconductor companies (NASDAQ: AMSC) to manage the project and supply the superconducting material, Nexans for design, qualification, manufacturing and installing the cable, cryostat and terminations, Air Liquide for cryogenic system engineering and installation support.
The LIPA project involves installing buried HTS superconducting cable over a length of 700m.
Air Liquide has supplied the cooling system for the superconducting cable, and the termination cryostats which, when placed at each end of the cable, not only connect it to the existing network, but also supply it with liquid nitrogen.
To ensure greater reliability, the cooling system includes a main helium refrigerator and a back-up system operating in open cycle with sub-atmospheric nitrogen.
This system with about 6 kW of capacity cools nitrogen circulating in the three cable phases to keep it at a temperature below its critical temperature: the operating temperature is around 70K.
The project must have an installation that offers very high levels of reliability, since the superconducting cable will be coupled to the city power grid for the first time. To meet this requirement, the proposed refrigeration system comprises a nitrogen refrigerator which starts automatically in the event of the helium system breaking down.
The design also had to be tailored to make allowance for the fault current and thereby protect the cable. This constraint was resolved by means of a buffer volume and tailored controls.
Lastly, the refrigerator is not set up in an industrial area, but in a residential urban environment. It is fully automatic and operates with just one regular inspection from an operating technician on the LIPA site.
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